Energy
Safe, Efficient Access and Loading Systems for Energy Operations
Enhancing Safety, Efficiency & Compliance in Loading Terminal Operations
The energy industry requires durable, reliable safety and access solutions for petroleum, natural gas, and renewable energy operations. With miles of platforms and thousands of gangways installed, SafeRack is the trusted provider of energy industry loading solutions for upstream, midstream, and downstream loading terminal applications. Our expertise ensures higher productivity, on-time delivery, and on-site support to keep operations running smoothly while meeting industry regulations.
- Safe Loading & Unloading – Engineered platforms, gangways, and safety cages provide secure access for trucks, railcars, and storage tanks at oil and gas loading platforms and energy sector access solutions sites.
- Petroleum & Natural Gas Safety – Solutions designed for the unique hazards of upstream, midstream, and downstream energy industry operations, ensuring worker protection and regulatory compliance.
- Regulatory Compliance – Equipment meets OSHA, EPA, and industry-specific safety standards for hazardous environments, supporting compliance at loading terminals and other high-risk facilities.
- Improved Efficiency & Workflow – Industrial safety equipment for energy applications optimizes loading and unloading processes, reducing downtime and increasing throughput.
- Durable, Low-Maintenance Equipment – Corrosion-resistant materials withstand harsh weather and industrial conditions for long-term reliability in oil and gas loading platforms and refinery operations.
- On-Site Support & Expertise – SafeRack’s experienced team provides consultation, installation, and follow-up to ensure maximum productivity across energy sector applications.
Energy
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Energy
Supporting Safer Work Environments with Reliable Access Solutions
Reliable Safety and Access Solutions for Petroleum, Natural Gas, and Energy Operations
SafeRack’s equipment is widely used across the energy industry, providing safe and efficient loading and unloading for petroleum, natural gas, and upstream/downstream applications. With extensive experience in energy industry loading solutions, we deliver high-performance systems designed to meet the industry’s demanding safety and compliance standards. Our solutions enhance workplace safety, streamline operations, and ensure regulatory compliance in facilities such as loading terminals, refineries, and processing plants.
Our team brings decades of hands-on experience and a strong track record of delivering on-time, cost-effective solutions that improve productivity while protecting workers. With miles of platforms and thousands of gangways installed worldwide, SafeRack remains a trusted provider of industrial safety equipment for energy operations, ensuring efficiency, compliance, and worker safety in energy sector access solutions.
Products
Samplers and Oil Thieves
Crude oil samplers, including oil thieves and sample catchers.
Signs and Signals
Signs and Signals
Drench Showers
Emergency Drench Showers and Safety Eyewash Stations
Pipe Racks
Prefabricated Pipe Racks Constructed Faster and Easier Than Ever Before
Tools and Loading Accessories
A comprehensive range of facility and loading terminal equipment, accessories and safety solutions.
Grounding & Monitoring
Protect personnel, product, and terminals with static grounding (earthing) solutions
Safety Gates
Industrial safety swing gates, facility guardrails, mezzanine gates and barriers gates.
Spill Containment
SPCC and EPA compliant solutions. Railcar track pans, truck spill containment, drum and IBC spill pallets, and industrial containment berms.
Top Loading Arms
Top Loading Arms
Loading Arms & Couplings
Truck, rail, and marine bulk fluid transfer top/bottom loading arms, couplings, swivel joints, hoses, and breakaways.
Portable Access Platforms
SafeRack’s MAUI mobile access units provide secure, adjustable stair solutions for safely accessing elevated truck and railcar work areas, even in the most challenging environments.
MaxRack Elevated Platforms
Powered elevating platform system for accessing railcars and trucks
Gangways
Truck, Railcar and Marine Gangways, Safety Cages, and Inspection Services
Stairs & Work Platforms
Fixed and Mobile Access Stairs, Work Platforms, Crossover Stairs, Rolling Stairs & Mobile Platforms, Roof Stairs and Access, Ship Ladder
Energy Industry Product Solutions
Explore a selection of loading and unloading solutions designed for the energy industry. Our team will work with you to develop a system that fits your specific operational needs.
Loading Gangways
Safe and Efficient Access for Tanker Trucks, Railcars & Barges
SafeRack’s 24″ self-adjusting access gangways are engineered for safe access to varying-height tankers transporting crude oil, refined fuels, natural gas liquids (NGLs), and petrochemicals. Made from marine-grade aluminum and stainless steel, these gangways offer corrosion-resistant performance in harsh environments. Hydraulic and pneumatic-powered gangway options are also available for high-throughput operations.
Each gangway includes a four-rail safety cage that creates a secure 4’x6′ barrier around tanker hatches, preventing falls during loading and unloading. These systems integrate seamlessly with loading arms and fall protection equipment, ensuring operator safety and regulatory compliance.
- Power-assisted options for easier operation and higher efficiency
- Self-adjusting design for safe access to varying vehicle heights
- Durable materials resist corrosion in harsh chemical environments
GX SELF-ADJUSTING STAIR (SAS) GANGWAY
Effortless Operation with Retractalok Power-Assist Technology
SafeRack’s GX SAS gangway features Retractalok power-assist technology, making it lightweight to operate while remaining incredibly stable during use. Designed for high-volume energy terminals, this gangway is built to withstand constant use in oil, gas, and petrochemical facilities.
Available in multiple lengths and widths, the GX SAS gangway is perfect for facilities needing safe and efficient access to a variety of tank trucks and railcars.
- Customizable sizing for a wide range of loading needs
- Power-assisted operation for smooth, easy lifting
- Heavy-duty construction for demanding energy applications
Loading Arms
Reliable Chemical and Petroleum Transfer Systems
SafeRack’s 6″ carbon steel loading arms are engineered for the safe transfer of crude oil, refined fuels, LNG, and petrochemicals. Designed for durability, these arms include vapor recovery plates and 2″-3″ vapor lines to control emissions and maintain EPA compliance.
The PTFE-sealed swivel joints provide superior chemical resistance, ensuring long-term durability even when handling highly corrosive materials. These loading arms can be customized for multiple product types, from natural gas liquids to refined fuels.
- Customizable configurations for various chemical and fuel transfers
- Vapor recovery systems for emissions control and EPA compliance
- PTFE-sealed joints for chemical and corrosion resistance
Eye Wash/Drench Showers
Immediate Response to Chemical Exposure Risks
Energy facilities often handle hazardous chemicals that pose risks of eye and skin exposure. SafeRack provides ANSI/ISEA Z358.1-2014 compliant eye wash and drench shower units that ensure workers can quickly decontaminate in the event of an emergency.
These combination units are strategically installed within 10 seconds or 55 feet of hazardous areas, on the same horizontal plane with no obstructions. For bottom-loading operations, an additional unit is placed at grade level for immediate access.
- Strategic placement for quick and easy access
- ANSI/ISEA Z358.1-2014 compliant for emergency response
- Space-saving combination units for full-body and eye decontamination
Spill Containment
Preventing Environmental Hazards in Energy Facilities
SafeRack’s spill containment pans and berms are essential for preventing leaks and spills during the loading and unloading of petroleum, natural gas liquids, and petrochemicals. Our durable containment systems help facilities meet EPA regulations while protecting workers and the environment.
Wheel chocks and spill containment pans at loading points ensure that accidental leaks are captured, reducing contamination risks and improving overall site safety.
- Wheel chocks for added stability during loading and unloading
- Durable containment pans for spill prevention and EPA compliance
- Portable spill berms for flexible containment needs
Piperacks
Streamlined Installation for Complex Piping Systems
Energy facilities rely on complex piping networks to transport oil, gas, and chemicals throughout their operations. SafeRack’s ErectaRack pre-fabricated pipe racks simplify the installation process by eliminating the need for lengthy engineering and fabrication.
Pre-engineered for a range of pipe dimensions and applications, these modular racks can be installed quickly and efficiently, saving time and reducing labor costs.
- Durable construction for harsh energy environments
- Pre-engineered designs for faster installation
- Modular components for flexible configurations
Grounding
Preventing Static Discharge in Hazardous Environments
In the energy industry, static buildup during the transfer of flammable materials poses a significant fire and explosion risk. SafeRack’s vehicle grounding and bonding systems ensure that all vessels are properly grounded before loading or unloading begins.
Our grounding solutions include real-time monitoring to confirm a secure connection, preventing static discharge and maintaining compliance with OSHA and NFPA safety standards.
- Compliance with OSHA and NFPA safety regulations
- Verified grounding before product transfer begins
- Real-time monitoring for maximum safety assurance
Safety Gates, Stairs, Ladders, & Platforms
Custom Access Solutions for Complex Energy Facilities
SafeRack offers a full range of safety gates, metal stairs, ladders, and platforms designed to provide safe, OSHA-compliant access throughout energy facilities. Our adjustable safety gates cover openings between 16” and 36” and can be field-adjusted with minimal tools.
We also offer custom guardrails, handrails, and fall protection systems to protect workers accessing elevated equipment, piping networks, and loading platforms.
- Full fall protection solutions to meet OSHA standards
- Adjustable safety gates for flexible fall protection
- Modular stairs and platforms for safe access to elevated areas
Loading Platform Options
Optimized Safety and Efficiency for Loading Operations
SafeRack’s loading platforms can be customized with features like task lighting, canopies, and operator shelters to ensure safe, efficient operations in energy facilities. Full platform canopies protect workers and materials from weather, while task lighting ensures visibility during night shifts or in low-light environments.
For operator comfort and safety, custom-built shelters protect from the elements during extended loading and unloading operations.
- Operator shelters for comfort and protection during long shifts
- Task lighting for improved visibility and safety
- Platform canopies to shield operators from weather exposure
FAQ
SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.
Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.
SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.
Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.
Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.
Projects
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Harness-Free Loading: A Safer Standard
SafeRack gangways effectively eliminate the need for fall protection harnesses in truck and railcar loading operations, helping operators like those…
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Energy Substation Secondary Containment Stair Installation in 3 days.
SafeRack recently completed a safety upgrade at an energy provider’s substation, replacing outdated steps with a modular ErectaStep stair system.…
What Customers Are Saying
Top notch across the board. I needed an order quickly and SafeRack came through. Product was shipped out fast with good communication. John Bast with SafeRack was top notch. Complete understanding of what I needed, and how to help. Now our employees do not have to strain when opening railcars. Very light weight, less chance of employee falling from railcar., plus less back injuries. Have no complaints with the customer service or the quality of the product. Top notch across the board.
By Martin M. from Univar USA
We are very pleased with our ErectaStep Platform System Great communication, updates, and customer service.
By Bob C. from Enterprise Products Partners
The product is easy to assemble, good quality and reconfigurable. The response from SafeRack is prompt. I've dealt with both the SafeRack UK as well as US divisions and they are both very helpful and professional. Client is happy with the product and some resulted in repeated order. The product is easy to assemble, good quality and reconfigurable. Overall the client is happy with the quality of the product. Service and engineering support from SafeRack is good.
By Collin N. from Alltrust International PTE LTD
After the design was complete it was delivered very quickly. I have nothing negative to say about the service I have received thus far. All the personnel I have dealt with thus far are pleasant, responsive and very knowledgeable. If we had not worked out a turnkey installation, I would have been forced to look elsewhere. After the design was complete it was delivered very quickly.
By Bret G. from Bunge North America (OPD West) Inc
We needed a replacement spring. Very satisfied. Everything was received on time and correct. Very Satisfied.
By Jon T. from Solvay Chemicals
Durable, lightweight engineering, low cost and friendly staff. As soon as I placed the call, the salesman was making plans to arrive at our warehouse to help figure out exactly what application was going to work best for my team. He made it to us within just a few days of the initial conversation, and we were able to come up with an extremely safe solution that worked! The equipment purchased was delivered sooner than our salesman originally estimated!
We were able to almost double our productivity after purchase of the MAUI. We love how light this unit is! We also love how, compared to other models on the market today, SafeRack has the MAUI that is free standing, lightweight, easy to move in and out of tight areas and is simple to operate.
We searched high and low for a good lightweight, adjustable platform for our warehouse. If it would not have been for SafeRack's durable, lightweight engineering, low cost and friendly staff, we would still be on the market searching today!
By Vicki E. from Halliburton