ErectaRack eliminates the long engineering and fabrication process typically involved in pipe rack design and construction, often taking several weeks, if not months. ErectaRack’s pre-engineered system is precision manufactured using the latest laser technology and robotics.
The petrochemical industry relies on extensive pipe networks to transport liquids and gases. These pipe racks can be several levels high and are often located in difficult-to-reach areas. As a result, they pose a serious fall hazard to workers performing maintenance or repair work. Even when fall protection is in place, workers may be exposed to other risks, such as being struck by falling objects or caught between pipe racks. To protect workers, oil and gas refineries must have comprehensive safety protocols in place. These should include regular inspections of pipe systems, rigorous training for workers, and the use of personal protective equipment. By taking these precautions, oil and gas refineries can create a safe environment for their workers.
Pipe racks are essential to many industrial operations, serving as critical support structures for pipelines and other equipment. In the past, the design of pipe rack systems could be prolonged and complex, often taking months to complete. However, combining intuitive configurations of tower and horizontal support designs makes it possible to create a custom pipe rack using standard pre-engineered components. This renewed approach can save significant time and cost, reducing the design process to just a few days. As a result, pipe racks are now easier to design and deploy, making them an even more essential part of modern industrial operations.
Fall safety is critical in any industry, but it’s especially important in facilities where workers constantly move around on elevated surfaces. Pipe racks are a common fixture in fall accidents in many industrial settings, and they can be very dangerous if not properly secured. A fall from just a few feet up can easily result in injuries or even death. That’s why it’s so important to have a fall safety plan that covers every potential fall hazard in your facility.
One of the most important aspects of pipe rack fall safety is ensuring only one access point to the system. This minimizes the chances of workers accidentally falling off any loading rack while working. It also makes it easier to properly secure the system since all fall hazards can be controlled from a single access point. If your pipe rack system is more than 1,000 feet long, your fall safety plan should include complete pass-through systems to protect workers from falls at every point along the length of the rack. Taking these precautions ensures that your workers will be safe as they go about their daily activities.
Fall hazards are not limited to pipe racks; there are also fall risks associated with rail sidings, truck tanks with baffles installed, and pits found in any refinery vicinity. Developing a thorough fall protection plan for your refinery must meet OSHA standards. Working with the manufacturer, you will be able to identify and prioritize high-risk areas where falls are likely to occur. In addition to fall arrest systems, fall restraint systems may also be necessary for certain areas. Personal fall arrest systems (PFAS) use an anchor point and a lanyard or harness to keep the worker from falling, while fall restraint systems (FRS) prevent the worker from getting into a position that puts them at risk. By developing a comprehensive fall protection plan, you can ensure that your refinery meets OSHA safety codes and protects your workers from potential injuries.
Modular Pipe Racks Faster and Easier than Custom Fabricated
ErectaRack eliminates the long engineering and fabrication process typically involved in pipe rack design and construction, often taking several weeks, if not months. ErectaRack’s pre-engineered system is precision manufactured using the latest, laser technology and robotic.
Proof of Saferack’s commitment to worker safety and reliability in the petrochemical industry is that it provided pipe supports and pipe racks to an established oil and solvents company in Texas.
Industrial projects can be complex undertakings, with various factors coming into play. One of the most important elements is the material handling equipment used to move materials from one point to another. Saferack is a leading provider of material handling solutions, and its products are designed with customer efficiency in mind. From pipe racks and gangways to loading arm systems and metal work platforms, Saferack’s products are easy to install and maintain, helping to reduce the potential for project delays. In addition, their products are backed by a team of experts ready to provide support when needed. You’ll never go wrong with a trusted partner for businesses needing reliable material handling solutions.
